Capabilities

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TurnKey Plus is a complete "one stop shop" for all your complex electro-mechanical product design and manufacturing needs.  

TurnKey Plus works with

All companies - Large and Small

All Volumes - From small quantities to millions per month  

Engineering Capabilities:

TurnKey Plus's parent company, Torrey Pines Research, has been in the center of product development since its inception in 1986.  Thus, TurnKey Plus's Engineering Capabilities include the following:

   Hardware/Software

  • Embedded systems development

  • Windows application development  

  • Linux driver development  

  • Embedded Linux development  

  • FPGA and ASIC design  

  • Control system development  

  • Graphic files formats  

  • RIP (Raster Image Processor) development 

  • Network Interface & Applications Design  

  • USB, Fire Wire & Blue Tooth development  

  • High Speed PCB Design & Layout services  

  • High Voltage Control Systems

   System Integration

  • HW mechanics, SW/FW, process, & materials

  • Architecture development (ME, HW, FW, SW)  

  • Troubleshooting & problem solving

   Testing

  • Competitive benchmarking  

  • Specification compliance  

  • EVT/DVT  

  • Stress/Latitude/Environmental  

 

   Security

  • Hardware/Software  

  • Micro-Sensing/Detection  

  • Invisible (TFT, Embedded magnetic images)

   MEMS Systems Design and Thin Film Fab

  • Inkjet heads  

  • Sensors  & Switches  

   Mechanical

  • Prototype to production design  

  • Media handling  

  • Marking engine sub-systems  

  • Rapid prototyping  

   Physics & Materials

  • Color science & color management  

  • Ink formulation  

  • Process physics & Optics  

  • Marking technologies (color & monochrome for Electrostatic, electrophotographic, Inkjet, Thermal, Magnetic, and Hybrids)

  • Substrate coating  

  • 3D imaging  

 

 

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Manufacturing Capabilities:

ISO 9001 certified manufacturing

TurnKey Plus has been manufacturing complex electromechanical systems since it's inception as a spin-out from Torrey Pines Research in 1993.  TurnKey Plus's manufacturing capabilities include the following:

  • Cost-effective “short runs” for evaluation prototypes and pilot-run quantities

  • Fast response for critical lead-time situations

  • Proven on-time delivery of reliably built and tested fixtures and products

  • Skilled technical staff, capable of rapid problem resolution and the assembly, alignment, and test of complex electromechanical products

  • Program planning and management of product development and manufacturing

  • Custom test fixture development

  • Material procurement sheet metal, machining, plating, and paint sourcing

  • Scheduling and costing subcontractor selection and monitoring

   Component Fabrication

  • Stereolithography models

  • Machined components (milled and turned)

  • Precision rollers

  • Elastomer coated rollers

  • Injection molded parts

  • Extruded parts

  • Die cast parts

  • Sheet metal parts

  • Cables and harnesses

   Electronic Fabrication

  • Multi-layer Printed Circuit Boards (PCB's) 

  • PCB assembly (Through hole and Surface Mount Technology (SMT))

  • Cables and molded cable assembly

  • Wire harnesses

   

 

   Electro-Mechanical Assembly

  • State of the art work group centers 

  • Traditional line driven assembly stations 

  • Complex mechanism assembly

  • Electro-mechanical integration

   Quality and Testing

  • Assembly station checkpoints

  • Online checkpoint for critical parameters

  • Assembly operators empowered to stop line 

  • Incoming material statistical inspection

  • End of line system inspection

  • Environmental testing capabilities